Incoloy mesh is a type of woven or welded wire mesh made from Incoloy alloys. Incoloy mesh is a high-performance material ideal for applications requiring resistance to high temperatures, corrosion, and oxidation. Its unique properties make it indispensable in industries like chemical processing, oil and gas, power generation, and aerospace. While it is more expensive than some other mesh materials, its durability and performance often justify the cost for critical applications. If you need a mesh that can withstand extreme environments and harsh conditions, Incoloy mesh is an excellent choice.
Key Properties of Incoloy Mesh:
1. High-Temperature Resistance:
– Incoloy alloys can withstand temperatures up to 1,100°C (2,012°F), depending on the specific alloy.
2. Corrosion Resistance:
– Highly resistant to oxidation, carburization, and sulfidation, even in harsh chemical environments.
3. Strength and Durability:
– Maintains mechanical strength and structural integrity at high temperatures and under stress.
4. Chemical Resistance:
– Resistant to acids, alkalis, and other corrosive substances, making it ideal for chemical processing.
5. Versatility:
– Available in various grades (e.g., Incoloy 800, 825) to suit specific applications.
Common Incoloy Alloys Used for Mesh:
1. Incoloy 800/800H/800HT:
– High nickel and chromium content for oxidation and carburization resistance.
– Used in high-temperature applications like furnace components and heat exchangers.
2. Incoloy 825:
– Contains molybdenum and copper for enhanced corrosion resistance.
– Ideal for chemical processing and sour gas environments.
Applications of Incoloy Mesh:
1. Chemical Processing
– Filtration: Used in filters for corrosive chemicals, acids, and alkalis.
– Catalysis: Acts as a catalyst support in chemical reactions.
2. Oil and Gas
– Sour Gas Environments: Resistant to hydrogen sulfide (H₂S) and other corrosive gases.
– Downhole Equipment: Used in drilling and extraction equipment.
3. Power Generation
– Heat Exchangers: Used in high-temperature heat exchangers and boilers.
4. Aerospace
– Thermal Protection: Acts as a heat shield in high-temperature environments.
5. Industrial Furnaces
– Heating Elements: Used in furnace components like radiant tubes and muffles.
– Insulation: Provides thermal insulation in high-temperature furnaces.
6. Pollution Control
– Scrubbing Systems: Used in scrubbers and filters for removing pollutants from exhaust gases.
Advantages of Incoloy Mesh
– Exceptional Corrosion Resistance: Ideal for harsh chemical and high-temperature environments.
– High-Temperature Stability: Maintains strength and integrity at elevated temperatures.
– Durability: Resistant to thermal cycling, oxidation, and mechanical stress.
– Customizability: Available in various grades, wire diameters, and mesh sizes.
– Versatility: Suitable for a wide range of industrial applications.