Incoloy 925 mesh is made of a precipitation-hardenable nickel-iron-chromium alloy (UNS N09925) enhanced with molybdenum, copper, and titanium. It offers exceptional strength, sulfide stress cracking resistance, and corrosion resistance in aggressive oil & gas, chemical, and marine applications.
Key Features of Incoloy 925 Mesh:
✔ High strength (up to 120 ksi yield after aging) – Ideal for high-stress environments.
✔ Excellent sulfide stress corrosion cracking (SSC) resistance – Performs in sour gas (H₂S) wells.
✔ Resists pitting & crevice corrosion – Superior to stainless steel in chloride-rich media.
✔ Good oxidation resistance – Stable up to 1000°F (540°C).
✔ Weldable & fabricable – Suitable for custom mesh configurations.
Common Applications:
– Oil & Gas (Sour Service)
– Downhole screens, wellhead filters, valve components.
– Chemical Processing
– Acid filtration, reactor internals, scrubber meshes.
– Marine & Offshore
– Seawater filtration, desalination plant screens.
– Power Generation
– Flue gas scrubbers, exhaust gas filtration.
Incoloy 925 Mesh Specifications:
Parameter | Details |
Alloy Standard | UNS N09925 / ASTM B425 / NACE MR0175 compliant |
Weave Types | Crimped weave, Plain weave, twill weave, Dutch weave, welded mesh |
Wire Diameter | 0.05 mm (ultra-fine) to 5 mm (heavy-duty) |
Mesh Count | 2 to 400 mesh (openings per inch) |
Forms Available | Rolls, sheets, cut-to-size panels, custom fabricated parts |
Comparison: Incoloy 925 vs. Incoloy 825 Mesh vs. Duplex Stainless Steel Mesh:
Property | Incoloy 925 | Incoloy 825 | Duplex 2205 |
Strength (Yield, Aged) | 120 ksi | 45 ksi | 65 ksi |
Sulfide (H₂S) Resistance | Excellent | Good | Moderate |
Chloride Resistance | Very Good | Very Good | Excellent |
Max Temp (Oxidizing) | 1000°F (540°C) | 1000°F (540°C) | 600°F (316°C) |
Why Choose Incoloy 925 Mesh?
– Superior to 316L & duplex steels in high-pressure sour gas wells.
– Stronger than Incoloy 825 while maintaining corrosion resistance.
– Cost-effective alternative to high-nickel alloys like Inconel 725.
Customization Options:
– Solution-annealed or aged (for optimal strength/corrosion balance).
– Fine filtration (e.g., 200 mesh for particle control) or coarse screens (e.g., 10 mesh for structural use).
– Perforated sheets or expanded metal mesh for heavy-duty applications.